garage door panel production line

1,Uncoiler part: 1)uncoiler type:double shaft , rotate 180 degrees to alternative 2)Power of motor of uncoil:5.5KW 3)Power of hydraulic expansion:2.2KW 4)Power of rotate motor:2.2KW 5)Raw material:G2NS pre-painted steel with PVC film 6)Inner diameter of coil:508mm,610mm 7)Out diameter of coil:1200mm 8)Weight of coil:5T per shaft 9)Thickness of sheet:0.4-0.8mm 10)Width of sheet:max. 800mm 11)Speed of uncoil:1.5-12m/min 12)Hydraulic pressure of uncoil :6.3MPa 2,Coil car: 1)Hydraulic cylinder lift stroke:changer range 0.5m 2)Coil car stroke:2.5m 3)Pressure of hydraulic system:6.3Mpa 4 ) No pit 3,Hydraulic front Cutting unit 1 ) Material of blade:Cr12 2 ) Hardness of quench :HRC58° —HRC60° 4,Wood-grain Forming Machine 1) Forming speed: 10m/min 2) Woodgrain roller material: Gcr15 forge steel (to be confirmed with roller manufacturer, plese specify ”HRC…”) 3) Woodgrain roller diameter:380mm 5,Servo Steel leveling unit 1) Servo feeding and leveling: two rollers for feeding, five rollers for leveling 2) Servo motor power: 5KW 3) tolerance of servo feeding: ±0.02mm 4) feeding traction: add one set traction unit to avoid waste material 6,Hydraulic punching machine and dies (Shape) 1 ) Model of Hydraulic punching machine :YA-375 (to be confirmed, any size larger than 350T) (Min. output of 6m/min) 2 ) Type of Hydraulic punching machine:4 guide poles and 2 hydraulic cylinders (2 top and 2 bottom) 3 ) Capacity :375T (above 350T) 4 ) Number of die :2 Sets 5 ) Change type 2of die: automatic 6) Punching smallest dimension between punchings is : 80mm 7) Step of mould working : press—extend—shape (to be confirmed if 2- or 3-stage) 7,Hydraulic punching machine and Mould (Hole) (Could use small individual hydraulic punches. These can be before or after the raised panels punching press.)(Min. output of 6m/min) 1 ) Type of Hydraulic punching machine : 4 guide poles and 1 hydraulic cylinder 2 ) Capacity :200T 3 ) Number of mould :1 Sets 4) Servo Motor adjustable span of holes 5) Tolerance of servo width adjust: ±0.02mm 8,Hydraulic Cutting unit 1 ) Material of blade :Cr12 2 ) Hardness of quench :HRC58° —HRC60° 3) Blades for Front and back cutting machine are inter changeable 4) Provide 1 spare set of cutting blades 9,Conveyer 1 ) Length :8m 2 ) Power of motor :3KW 3) Cannot scratch material 10,Panel rib roll former (Min. output of 16m/min) 1) Rib former roller number: 6 rollers 2) roll forming type: three forming unit combined machine ( guide track , crossing moving) 3) Rib former motor power: 5.5 KW 4) Roll former function: can meet the requirement for forming ribs with three different width. When one forming unit is working, the other two will automatically withdraw and standby. 5) Rib roller withdraw type: CNC control 6) Automatic adjustment to change between 4 and 5 rib pattern so pattern is centered in the panel 11,Edge cutting & crush 1. slitting device position for Edge cutting: feeding material side 2. quantity of slitting blades for Edge cutting: In addition to the standard with one pair spare one 3. Main motor power:3KW 4. Crush motor power:2.2KW 5. Edge cutting roller material: Cr 12MOV 12,Door panel forming machine (Min. output of 16m/min) Roll stand: 18 stationsType of station :double extend armAdjustment of width : servo drive (150mm within 4 seconds or less)Width Adjustment so square pattern or ribs are centered in the panelMain forming power:11KWServo power :4KWSpeed: min 16m/minMaterial of rolls :40CrHydraulic motor: 2.2KW10. The single surface of roller is coated with chrome with 0.05 mm 11. Structure of roll forming machine: 12. diameter of shaft :75mm 13. Hardness of shaft :heat treatment ,HB220°—HB250° 14. Tolerance of landscape orientation move:±1mm 15. Any width panel can be manufactured between agreed minimum and maximum widths 13,Online label marking equipment Willett ink-jet printer 14,Auto Stacker: Maximum stacking length:8mConfiguration type of drive: electric drive and Gas capacity :≥1 m3Type of unload ,move: lifter , landscape orientation moveoutput motor power:4kwMoving stacker (up-down), up to 300mm of panels (up to 6 panels) stack height, horizontal shift after a full door set has been completed. (Drop height to be sufficiently small so that panels don’t get damaged.)15,Rotating Packing Machine Type of packing : Cycle packingRange : 300mm (H)X650mm(W)X8000mm(L)16,Electric control system: Advantech Industrial Computer: one set (Communicate with ERP) Omron PLC use for production lineMITSUBISHI Servo system drive the width adjustmentABB Transducer conform to CE standard 17,Safety Guarding All Machines are to be safety guarded with electrical cut out switches 18 Voltage All electrical equipment is to be designed to suitcustomers' power Voltage specifications